1. Matambudziko Eindasitiri: Nei Magaya Echinyakare Ekugadzira Crank Achidzora Kubuda Kwemufekitori

Kudiwa kwezvikamu zvemugodhi zvine hungwaru hwepamusoro-soro kuri kuramba kuchikwira pasi rose, kunyanya macompressor eHVAC, macamshaft emotokari itsva ane simba uye marobhoti anodzikisa simba. Vagadziri vazhinji vanosangana nematambudziko mana makuru ekugadzira michina yekukuya yekare:

2. Kugadzira Zvivakwa zveMuchina Wese & Kuongorora Kugadzirisa Zvikamu Zvakakwana

2.1 Furemu yemubhedha wesimbi yakasimba kwazvo

Zvese zvikamu zvepasi, makoramu nemasiraidhi zvinoshandisa simbi yakakangwa yakakora yepamusoro. Mushure mekurapwa kwekukwegura kwemwedzi inopfuura mitanhatu, mubhedha unodzivirira kushanduka kwenguva refu pasi pemutoro unorema wekugaya unotora maawa makumi maviri nemana. Dhizaini yekudonhedza mafuta pamubhedha inodzivirira kucheka kuungana kwemvura, kusabuda kwemafuta, kuchenesa nekugadzirisa zviri nyore zuva nezuva.

2.2 Kusimbiswa Kwekutevedzera Munda Wakawanda Usati Wagadzirwa Nevanhu Vakawanda

Pamberi pekugadzirwa kwepamutemo, chikamu chimwe nechimwe chakakosha cheG1 chinopasa ongororo ye finite element static stress, resonance frequency test uye fluid thermal coupling simulation:

Kuedza kushushikana kwakasimba:Kugadziriswa kwakanyanya kunodzorwa mukati mezinga re micron pasi pemutoro wakazara wekukuya

Kuongorora kweResonance:Dzivisa kushanda kakawanda kunopindirana nekumhanya kwekutenderera kwespindle, bvisa vibration yekumhanya kukuru

Kutevedzera kumanikidzwa kwefirimu remafuta anodziya (hydrostatic oil film):Gadzirisa marongerwo emugodhi wemafuta kuti aenzane nehukuru hwemabheyaringi akafanana

2.3 Chinhu Chinobatsira: Sisitimu Yechitima Chinofambisa Mvura Yakazara

Giravhiti inofambisa mvura ndiyo mukana mukuru wekukwikwidzana weYuhen series series grinders, yakasiyana nevanokwikwidza vanofambisa magetsi vanofambisa magetsi.

• Zvinhu Hwaro hwecomposite mushure mekuisirwa nitriding + cryogenic treatment, kuomarara kwakanyanya, kuramba ngura
• Nheyo Kukweshana kwemvura yakachena pakati penzvimbo dzinotungamira, hapana kusangana kwesimbi zvakananga, hapana kusakara kunyangwe mushure memakumi emakore ekushanda
• Kunyatsojeka Kutwasuka kuri pasi pe0.1μm / 500mm
• Kupisa Nzira inotonhorera inotenderera yakavakirwa mukati memuviri wegwara, kudzora tembiricha kukwira mukati me ± 0.5℃ panguva yekukuya kwemaawa akawanda
• Hupenyu Hupenyu hwebasa risingaperi redzidziso, mari yekugadzirisa gwara inenge isina kukwana

3. Sisitimu Yekudzora Yakazara Yakavharwa-Loop & MaParamita Ekururama Kwazvo

3.1 Mhinduro Yakazara yeMutongi weGrating Wakanyatsogadzirwa

G1 inoshongedza mutongi wegridi yepamusoro-soro inopinzwa kunze kwenyika seyakajairwa, inoita kuti X-axis feed system itonge zvizere, hapana kukanganisa kwekutumira pakati:

Kufamba kwega kwega kwevhiri rekukuya kunoyerwa panguva chaiyo negrinding, CNC system inogadzirisa otomatiki kutsauka kudiki, ichivimbisa saizi yakafanana yezviuru zvezvishandiso mubatch imwe chete.

3.2 Sisitimu yekudzivirira kuputika kweMarposs uye yekuona gomba remhepo paindaneti

Iyi module yakabatana yekuchengetedza uye yekuyera ndiyo yakagadziriswa G1, ine mabasa maviri makuru:

3.3 Akangwara CNC Yevanhu-Muchina Interface

Sisitimu yekushanda yemifananidzo yakavakirwa paWindows, mabasa maviri anobatsira kune vanoshanda mufekitori:

Kugadziriswa kwepamhepo kwe eccentric shaft contour curve

Kupinza zvakananga kwekudhirowa, kugadzira otomatiki chirongwa chekukuya chakakwana

Hapana mapurogiramu akaomarara eG-code anodiwa, deredza nguva yekudzidzira mushandi kubva pamwedzi mumwe chete kusvika kumazuva matatu.

4. Basa reKukuya Rakabatana neClamp Multi-Eccentric Integrated

4.1 Nzira Yakasarudzika Yekugadzirisa Mashandiro Ekunze

Mazhinji ma crankshaft grinders ari kutengeswa anogona kukuya denderedzwa rimwe chete re eccentric kana angobatanidzwa. G1 inoita kuti clamping ipedze 2 kana kupfuura eccentric outer diameters:

4.2 Kuenzanisa Ruzivo Rwekushanda Nesimba & Kubudirira

4.2 Kufananidza Chidimbu Chekukuya Kwakasimba

Spindle yevhiri rekukuya inoshandisa chimiro chakagadziriswa chechinhu chakakwana, inowedzera kuomarara panguva yekubvisa zvinhu zvakawanda. Inogona kutakura simba guru rekucheka grinding pakugadzira maforgings nema crankshaft blanks, pasina mavanga ekuchema pamusoro pebasa.

5. Dhizaini Inoenderana Neotomatiki, Kufananidza Mitsetse Yekugadzira Isina Murwi

5.1 Nzvimbo Yekubatanidza Robot Yakachengetedzwa

G1 inochengetedza masaini akakwana ekushandisa ruoko rwerobhoti rwe6-axis uye truss manipulator, inotsigira kurodha/kuburitsa zvinhu otomatiki pasina kugadziriswa kwemuchina:

5.2 Mamodule Ekubatsira Ekushandisa Ongororo

Vatengi vanogona kusarudza mamodule anotsigira zvichienderana nehurongwa hweworkshop:

(1) Sisitimu yekusefa mvura inodziya tembiricha yakawanda ine matanho akawanda:Kunyatso firita 0.01mm, chengetedza roughness ye workpiece pamusoro yakagadzikana

(2) Muunganidzi wemafuta:Simbi yakazara yekuvhara jira inosarudzwa, nzvimbo yakachena yekushandira, nzvimbo yakakodzera yekushandira ine mhepo inotonhorera

(3) Nzvimbo yekuchenesa otomatiki:Bvisa zvisaririra zvekukuya usati waedza pasina kushandisa kombiyuta

5.3 Nzira Yekutarisira Michina Yakawanda yeMunhu Mumwe Chete

Mushure mekufananidza robhoti, mushandi mumwe chete anogona kutarisira magiya eG1 3-6 panguva imwe chete. Mutengo wevashandi wakadzikiswa ne70% kana tichienzanisa nekushandisa manual feeding mode, uye inokodzera mafekitori ekuEurope, Southeast Asia nemutengo wakakwira wevashandi.

6. Indasitiri Yekushandisa Yakakura & Zvishandiso Zvekugadzira Machining Zvakajairika

6.1 Indasitiri yeKushandiswa Kwakakosha 1: Compressor yeFiriji & Air Conditioning

Zvikamu zvikuru zvekugadzirisa:Compressor crankshaft, eccentric shaft yefiriji, air conditioner rotary compressor
Chinodiwa pakugadzirisa:Kutenderera ≤1.5μm, saizi yebatch 5000-50000pcs pamwedzi
Kubatsira kweindasitiri:G1 stable precision inogadzirisa dambudziko reruzha rwecompressor runokonzerwa nekutsauka kwe eccentric shaft dimensional.

6.2 Indasitiri Yekushandisa 2: Mota Itsva Yesimba

Zvikamu zvikuru zvekugadzirisa:Camshaft yeinjini, shaft yedhiraivha ine simba, shaft yepakati yemota ine simba idzva
Chinodiwa pakugadzirisa:Kuramba kuneta zvakanyanya, kupedzisa kwepamusoro kwakafanana kwenguva refu yekushanda kwezvikamu zvemota

6.3 Nzvimbo Dzakawedzerwa dzeKushandisa Zvishandiso Zvepamusoro

• (1) Midziyo yemuchadenga:Mugodhi mudiki wakasarudzika we eccentric wakarurama
• (2) Midziyo yekurapa:Zvishandiso zveimplant zvikamu zvidiki zve eccentric
• (3) Hydraulic & pneumatic:Hydraulic valve eccentric shaft
• (4) Robhoti rinoderedza simba:Kuburitsa kwakanyatsojeka eccentric shaft

6.4 Muganho Wemhando Yepamusoro Wekugadzira Machining

Mushure mekukuya nemuchina weG1:

7. Kudzivirirwa Kwakazara Kwemuchina & Kushanda Kwakagadzikana Kwenguva Refu

7.1 Nzira yekudzivirira kuchengetedzwa ine mativi akawanda

7.2 Kugadzira Mari Yakaderera Yekugadzirisa

Gwara reHyrostatic harina kupfeka, hapana chinotsiva gwara renguva dzose

Sisitimu inotonhorera inotenderera inowedzera hupenyu hwebasa respindle, kutenderera kwekugadzirisa spindle kwemakore matatu

Tangi yekukuya mvura yakapatsanurwa, nyore disassembly uye kuchenesa, kuderedza downtime

7.3 Hunhu Hwekudzora Mwero Usati Wasvika

Chigayo chega chega cheG1 chinoedzwa maawa makumi manomwe nemaviri chisati chasvika kufekitari:

8. Kushandira pamwe & Ruzivo rwekuonana, Kuguma kweCTA

8.1 Sei Uchifanira Kusarudza Beijing Yuhen Machinery Semutengesi Wemuchina Wako Wekukuya

(1) Mutsetse wezvigadzirwa zvechigayo chemhando yesere:Isina Pakati / Cylindrical / Compound / Insert / Vertical / Crankshaft / Camshaft / Thread grinder, mutengesi wemidziyo yekukuya imwe chete

(2) Software yekuenzanisa mvura yeR&D yakazvimirira:Sisitimu yekudzora yeCNC yakazvigadzira, tekinoroji huru yakazvimirira yepfungwa

(3) Sevhisi yakagadzirirwa:Muchina wekukuya usiri wenguva dzose, dhizaini yakazara yekugadzira otomatiki zvichienderana nedhirowa rebasa

(4) Sevhisi yepasi rose mushure mekutengesa:Kutungamirirwa kwevhidhiyo yeinjiniya yekunze kwenyika, zvikamu zvekurerutsira zvinokurumidza kuendesa

(5) Basa remahara:Kutevedzera maitiro ebasa, bvunzo yekukuya yemuenzaniso yemahara, zano rehunyanzvi rehunyanzvi