Pakati pekusimudzirwa kwenyika dzese kwemaindasitiri ekugadzira zvinhu zvine hungwaru hwepamusoro, zvikamu zvinosanganisira zvemuchadenga, zvishandiso zvekurapa, mota itsva dzemagetsi, marobhoti emumaindasitiri, mahydraulics uye moulds zvinoisa mitemo yakasimba isina kumboitika pakurongeka kwemuchina, kugadzikana kwenguva refu uye kugona kwekugadzira zvinhu zvisina kutenderera, zvisingachinji uye zvine hunhu hwakakosha. Magrinder akajairwa ecylindrical anogona chete kugadzirisa maworkpieces akajairwa akatenderera, nepo ma machining camshafts, crankshafts, eccentric shafts dze harmonic reducers, polygonal precision shafts nezvimwe zvikamu zvine hunhu hwakakosha zvine hunhu hwakaipa, kunetesa kushanda uye kusagadzikana kwakakwana mukugadzirwa kwehuwandu.
Chigayo cheGP32 chine magadzirirwo akaenzana emhando yepamusoro chinoshandisa tekinoroji yekugaya inotevera, chimiro chekutumira chenanometer chakazara chakavharika uye sisitimu yemifananidzo yeCNC ine hungwaru. Sechishandiso chemhando yepamusoro chinotarisa vagadziri pasi rese, chinotsigira kugadzirwa kwechimwe chikamu chekuedza uye kugadzirwa kwehukuru husina kukanganiswa, ichifukidza cheni yese yekugadzira yezvikamu zvine chimiro chakakodzera.
GP32 Grinder Maonero Ese
I. Mabhenefiti Mashanu Emakwikwi Ekugadzirisa Patsva Maitiro Ekugadzira Magadzirirwo Epasi Pose Akakodzera
1. Tekinoroji Yekukuya Inoenderana Nemhando Dzese Dzebasa Rakaumbwa Nemhando Yakakosha
Iyo GP32 ine dhizaini yekukuya yeX/C axis yakanyatsogadzirwa zvakanaka, ine kubatana kwenguva chaiyo pakati pemusoro wevhiri remota ine mota uye spindle yedhiraivha yakananga. Inoshanda zvakanaka nemashafts eccentric, crankshafts, elliptical shafts, polygons, rhombuses, trapezoids, teardrop profiles nedzimwe contours dzese dzisina kujairika, ukuwo ichichengetedza mashandiro akazara ekukuya kwe cylindrical. Dhizaini iyi ine zvinangwa zviviri inoderedza zvakanyanya mari yekutenga michina uye kugara pasi kwefekitori.
Chishandiso chemuchina ichi chakapasa bvunzo dzakasimba dzekutsungirira tembiricha yepamusoro/yakaderera uye zvinhu zvinorema pasi rese, zvichipa kugona kugadzikana kwakanyatsonaka. Pasi pekugadzirwa kwemaawa makumi maviri nemana pasina kumira, kutenderera kwezvishandiso zvepasi kunogara mukati me ≤1μm, zvichizadzisa zvizere zvinodiwa zve micron-level accuracy zvezvikamu zvepamusoro.
Demo yeKukuya kweCrankshaft yeChikamu Chinogadziriswa
2. Nzvimbo yesimbi yeMeehanite yakasimba zvikuru ine kugadzikana kwakanyanya kwekupisa uye kudzikamisa kudengenyeka
Hwaro hwemuchina hwakagadzirwa zvakanaka kuburikidza nekuongorora zvinhu zvakaganhurirwa uye hwakaumbwa sechiumbwa chimwe chete chemeehanite. Hunodarika epoxy granite nemafuremu esimbi muzvinhu zviviri zvakakosha:
●Kupisa kwakaringana kuti pave nekugadzikana kwekupisa: Simbi yakakandwa ine mwero wekuwedzera kwekupisa wakaderera uye kufambisa kwekupisa kwakanyanya. Kupisa kunobva pakukuya kunopararira zvakaenzana uye nekukurumidza, zvichizochinja-chinja tembiricha kwenguva pfupi kuti zvibvise kudonha kwemativi kunokonzerwa nekushanduka kwekupisa.
●Kusimba kwakanyanya uye kunyudzwa kwakasimba kwe vibration: Zvivako zvese zvepakati zvinosanganisira musoro wevhiri, musoro webasa, tailstock uye spindles zvakagadzirwa nesimbi yakakandwa yepamusoro kana simbi ine ma coefficients ekuwedzera kupisa anogara achienderera mberi kudzvinyirira ruzha, zvichiita kuti kukuya kusagayiwe pasina ruzha pakumhanya kwakaderera uye kwakakwirira.
Tafura yekushanda inoshandisa nzira dzekufambisa dzakakweshwa nemaoko dzakaputirwa nechinhu chinozvizora cheTurcite®, zvichiita kuti dzisatsvedzerere zvakanyanya kuti dzisatsvedzerere nekukurumidza uye dzideredze zvakanyanya kusakara kwenzira dzekufambisa, zvichiita kuti hupenyu hwemuchina huwedzere.
Chati Yekuenzanisa Kuwedzera Kwekupisa
3. Zvikamu Zvepamusoro-soro Zvepasi Pose Zvinoumba Sisitimu Yekutumira Nanometer Yakavharika-Loop
Mayuniti ese eGP32 ane zvikamu zvemhando yepamusoro zvinotungamira pasi rose, zvichigadzira cheni yekutumira data yakazara yakanyatsogadzirwa:
(1)Sisitimu Yekupa Mavhiri eX-axis: Yakaiswa Sodick linear motors dzinopa simba rekumhanyisa rinorema kubva pa1660kg kusvika 3060kg kubvisa kudedera pamatanda emagineti. Yakabatana neHeidenhain 50nm grating ruler full closed-loop feedback, X-axis inopa kufamba kwe260mm uye kumhanya kwe1.5m/s nekukurumidza ne resolution ye0.0001mm, zvichideredza zvikanganiso zve X/C axis follow-up interpolation. Maroller linear guides anozvitenderedza ega anopa simba rekutakura zvinhu zvinorema zvakasiyana-siyana kuti zvigayiwe nemabasa anorema.
(2)Sisitimu yeZ-axis Worktable: Inofambiswa nemaservomotor emhando yepamusoro eTHK ball screw eJapan eC2-grade, ane kufamba kwe600mm uye kumhanya kwakanyanya kwe8m/min. Hapana kudzoka shure panguva yekugadzira zvinhu zvinorema kunovimbisa nzvimbo yakagadzikana uye kururama kudzokorora.
(3)Chidimbu chevhiri chinokweshwa neHydrostatic-Hydrodynamic: Sipidhi yeGuangzhou Haozhi yakagadzirwa nechimiro chekamuri remafuta rakadzika uye risina kudzika. Firimu remafuta rine simba guru rinoita kuti pave nekukweshana kwemvura kwakakwana pasina kubatana kwesimbi. Wiri rekukuya re450mm rinogona kukwidziridzwa kuita vhiri reφ510mm, richitsigira kumhanya kwakanyanya kwe40m/s nekutonhodza mafuta kwakabatana kuti pave nekugadzikana kwekupisa nguva dzose, mutoro wakakwira, ruzha rwakaderera uye kunyatsoita zvakanaka kwenguva refu.
Kugadzira Musoro Wevhiri Rekukuya
(4)Musoro weBasa reC-axis rakananga: Haozhi permanent magnet synchronous direct-drive spindle yakavakwa neRenishaw round grating encoder. Inosvika kumhanya kwepamusoro kwe600rpm ine kudzokorora positioning accuracy ye±2arcsec uye rated output torque ye47.8Nm. MT4 taper bore inotsigira centre-through coolant flow. Rotary base inobvumira -45° ~ +45° swing, yakagadzirirwa air flotation kuti idzoke nyore nyore.
Musoro webasa weDrive wakanangandle
(5)Muswe weTailstock Unoyangarara Mumhepo Wakasimba: MT4 taper dead center ine mabheringi anotsvedza akanyatsogadzirwa uye kugadziriswa kwakatwasuka. Hwaro hunoyangarara nemhepo hunobvumira kukiya chero nzvimbo isina kukweshwa panguva yekufamba, huchitsigira maworkpieces anosvika 60kg ekukuya pakati.
Muswe Wemuswe Unoyangarara Mumhepo
4. Sisitimu yeLYNUC Graphical CNC yakagadzirwa pamwe chete kuti ishande zviri nyore pasi rose
Muchina uyu une sisitimu yeCNC yekukuya yakatsaurirwa yakagadzirwa pamwe chete neHOTAMN neLYNUC, ine Windows-based visual HMI ine touchscreen ye10.4-inch TFT color, ichibvisa zvachose mapurogiramu akaomarara eG-code:
● Kugadzirisa mifananidzo yakazara: Vashandi vanogona kudhirowa magadzirirwo ezvikamu zvine chimiro chakasarudzika uye kugadzira magadzirirwo ekukuya nekudzvanya kamwe chete. Vashandi vatsva vanogona kugona kushanda kwekutanga mukati meawa imwe chete, vachideredza zvakanyanya magadzirirwo ekudzidziswa kwezvikwata zvemafekitori ekune dzimwe nyika.
● Kugaya nekusunga mamodular, zvinoenderana nemapurogiramu eISO akajairwa. Nzvimbo yekuchengetera data ye3Gb ine simba guru inotsigira kutamiswa kwedata remachiteshi akawanda kuburikidza neUSB, Ethernet uye RS232 ports.
● Kuongororwa kwedata kuri kure, kugadzirisa mapurogiramu ekumashure uye dziviriro yepassword yekuchengetedzwa kwemazinga akawanda. Hurongwa hwacho husina dhisiki hunoita kuti pave nekugadzikana kwakanyanya, huchienderana nemagetsi akasiyana-siyana uye nzvimbo dzekushandira pasi rese.
● Chishandiso cheCAD/CAM chinogoneka kuwedzerwa, chinoenderana nesoftware yekugadzirwa kwemaindasitiri yepasi rose kuti ikwanise kupinza nekukasika mifananidzo yakaoma ine chimiro chakakosha.
5. Kugadziriswa Kunochinjika & Rutsigiro Rwakazara Rwepasi Pose Mushure mekutengesa
Zvishongedzo zvakawanda zvinosangana nezvinodiwa zvakasiyana-siyana zvekugadzira pasi rose: masisitimu ekuyera online, zvishandiso zvekuenzanisa mavhiri, michina yekurodha/kuburitsa otomatiki, madhiraivha edhaimani, zvishandiso zvakakosha, kupfapfaidza kunotonhorera uye masisitimu ekudzoreredza mafuta. Mhinduro dzepurojekiti dzekuchinja-chinja dzakagadzirirwa vanhu dziripo kune mitsetse yekugadzira yakabatanidzwa.
Sisitimu yedu yepasi rose yekubatsira vatengi inovimbisa mhinduro yekukurumidza kweawa imwe chete kana yabvunzwa, nemainjiniya ebasa vane hunyanzvi vanosvika panzvimbo dzevatengi mukati memaawa makumi mana nemasere. Vese mainjiniya ebasa vanowana kudzidziswa kwehunyanzvi nguva dzose uye vane ruzivo rwemakore anopfuura mashanu panzvimbo iyi, vachipa rutsigiro rwehunyanzvi rwunogara rwuchienderera mberi, runoshanda uye rwakavimbika mushure mekutengesa munzvimbo dzakasiyana siyana.
II. Mamiriro Ekushandisa Pasi Rose
Chigayo cheGP32 chinosanganisa mashandiro akaenzana, kusimba uye kushanda zvakanaka, chine dhizaini inochinjika inoenderana nezvinodiwa zvekugadzira zvinhu zvakasiyana-siyana:
1. Muchadenga: Mishaft ye turbine chaiyo, magiya ekumhara ane chimiro chakasarudzika
2. Midziyo Yekurapa: Mibato yakakosha yekuisa muchina, zvikamu zvakanyatsonaka zvechishandiso chekuvhiya
3. Simba Itsva & Mota: Macrankshaft, camshafts eccentric, ma transmission polygonal shafts
4. Marobhoti eMaindasitiri: Harmonic & planetary reducer eccentric shafts, ma profiles ejenareta yemafungu
5. Hydraulics & Moulds: Mipini yemavharuvhu yakagadzirwa nenzira yakakosha, mapini epakati emould akanyatsogadzirwa
Inoshanda semuchina wekukuya wepasi rose wekugadzira zvinhu zvakawanda uye wekuyedza zvinhu zvidiki, ichivandudza kushanda zvakanaka kwekugadzira uye kuenderana kwezvikamu zvevagadziri pasi rese.
III. Pfupiso yeMagadzirirwo Akakosha Ehunyanzvi
| Chinhu | Paramita |
| Kureba kwepakati / Dhayamita yeKukuya Yakanyanya | 210mm / 320mm |
| Kureba Pakati Penzvimbo Dzebasa | 600mm |
| Kurema Kwakanyanya Kwebasa Pakati Penzvimbo | 60kg |
| Dhayamita yevhiri rekukuya yakajairika / yesarudzo | φ450mm / φ510mm |
| Kufamba neX-axis / Kumhanya Kwekukurumidza Kwekufamba | 260mm / 1.5m/s |
| X-axis Linear Motor Instant Thrust | 1660–3060kg |
| Kufamba kweZ-axis / Kumhanya Kwakanyanya Kwekupa Feed | 600mm / 8m/miniti |
| Kugadziriswa Kushoma kweX/Z Axis | 0.0001mm |
| Kumhanya Kwakanyanya / Kudzokorora Nzvimbo Yakarurama yeC-axis | 600rpm / ±2arcsec |
| Kukuya Kutenderera | ≤1μm |
| Sisitimu Yekudzora CNC | LYNUC Kukuya Kwemhando Yepamusoro CNC |
| Dimension yeMuchina Wese | 3800×3200×2195mm |
| Huremu Hwese | 5440kg |
IV. Mhedziso
Zvichienderana nekuvandudzwa kwekugadzirwa kwepasi rose kwehunyanzvi hwekugadzira, GP32 high precision synchronous cylinder grinder inoputsa zvipingamupinyi zvemidziyo yekukuya yechinyakare. Ichibatanidza chimiro chemuchina chakasimba kwazvo, zvikamu zvepakati zvepasi rose, mapurogiramu emifananidzo akangwara uye rutsigiro rwesevhisi, inopa mhinduro yekukuya inoshanda zvakanyanya, yakagadzikana uye inodhura zvishoma kune vagadziri vepasi rose vanoita basa rekugadzirisa shaft rakasiyana. Ingave yemabasa madiki ekugadzira neunyanzvi kana mafekitori makuru ekugadzira otomatiki, GP32 inopa mashandiro ekugadzira machining e micron akavimbika uye kuchengetedza nekuchenjera kwenguva refu, ichiva chishandiso chakakosha chekugadzira zvikamu zvine hungwaru hwepamusoro pasi rese.
Ruzivo rwekuonana
Zita reKambani: Beijing Yuhen Machinery Co., Ltd.
Kero: 1809, Chivako 1, Nhamba B12 Zhongguancun South Street, Haidian District, Beijing
Munhu wekutaura naye: Ivy
WhatsApp: +86-189-2559-3414
Tel / WeChat: +86-189-2559-7030
Tsamba yemagetsi:Sales5@yuhenmachine.com
Nguva yekutumira: Nyamavhuvhu-16-2026
