1. Matambudziko Eindasitiri: Nei Magaya Echinyakare Ekugadzira Crank Achidzora Kubuda Kwemufekitori

Kudiwa kwezvikamu zvemugodhi zvine hungwaru hwepamusoro-soro kuri kuramba kuchikwira pasi rose, kunyanya macompressor eHVAC, macamshaft emotokari itsva ane simba uye marobhoti anodzikisa simba. Vagadziri vazhinji vanosangana nematambudziko mana makuru ekugadzira michina yekukuya yekare:

• Kufamba kwakanyatsojeka mushure mekushanda kwenguva refu:Gadziriro yemutsetse wenguva dzose inopera nekukurumidza mushure memwedzi 3-6 yekushanda nguva dzose. Kushanduka kwekupisa kunokonzerwa nekupisa kwakanyanya kunoita kuti denderedzwa risakwanise kukwira, muripo wemaoko unodiwa maawa maviri ega ega.
• Kubata-bata kwakawanda kunokonzera mwero wekurambwa kwakanyanya:Magrinder echinyakare anongogaya dhayamita imwe chete yekunze isina kusimba pakugadzirisa kwese. Kugaya nekusunga zvakare kunounza kukanganisa kwenzvimbo, chiyero chetsvina chinoramba chiri pa8%-12%.
• Kushanda zvishoma pakugadzira, kugadzirwa kushoma:Maitiro akasiyana ekukuya nekupedza kukuya anowedzera nguva yekutenderera kwechikamu chimwe chete, asingakwanise kutsigira maodha makuru kubva kumakambani emota nerekufiriji.
• Njodzi yetsaona yakavanzika uye mutengo wakakwira wekugadzirisa:Pasina kuonekwa kwemhepo panguva chaiyo, kugongana kwevhiri rekukuya kana workpiece kunowanzoitika, zvichikonzera kugadziriswa kwespindle kunodhura uye kudzima kugadzirwa.
• Vachitarisana nematambudziko aya eindasitiri yese, timu yeYuhen R&D yakapedza makore maviri ichigadzirisa grinder yeG1 crankshaft. Yakasanganiswa ne finite element multi-physics simulation uye full hydrostatic transmission design, modhi iyi inogadzirisa marwadzo ese ari pamusoro apa ekugadzirisa shaft eccentric.

2. Kugadzira Zvivakwa zveMuchina Wese & Kuongorora Kugadzirisa Zvikamu Zvakakwana

2.1 Furemu yemubhedha wesimbi yakasimba kwazvo

Zvese zvikamu zvepasi, makoramu nemasiraidhi zvinoshandisa simbi yakakangwa yakakora yepamusoro. Mushure mekurapwa kwekukwegura kwemwedzi inopfuura mitanhatu, mubhedha unodzivirira kushanduka kwenguva refu pasi pemutoro unorema wekugaya unotora maawa makumi maviri nemana. Dhizaini yekudonhedza mafuta pamubhedha inodzivirira kucheka kuungana kwemvura, kusabuda kwemafuta, kuchenesa nekugadzirisa zviri nyore zuva nezuva.

2.2 Kusimbiswa Kwekutevedzera Munda Wakawanda Usati Wagadzirwa Nevanhu Vakawanda

Pamberi pekugadzirwa kwepamutemo, chikamu chimwe nechimwe chakakosha cheG1 chinopasa ongororo ye finite element static stress, resonance frequency test uye fluid thermal coupling simulation:

• Kuedza kushushikana kwakasimba:Kugadziriswa kwakanyanya kunodzorwa mukati mezinga re micron pasi pemutoro wakazara wekukuya
• Kuongorora kweResonance:Dzivisa kushanda kakawanda kunopindirana nekumhanya kwekutenderera kwespindle, bvisa vibration yekumhanya kukuru
• Kutevedzera kumanikidzwa kwefirimu remafuta anodziya (hydrostatic oil film):Gadzirisa marongerwo emugodhi wemafuta kuti aenzane nehukuru hwemabheyaringi akafanana

2.3 Chinhu Chinobatsira: Sisitimu Yechitima Chinofambisa Mvura Yakazara

Giravhiti inofambisa mvura ndiyo mukana mukuru wekukwikwidzana weYuhen series series grinders, yakasiyana nevanokwikwidza vanofambisa magetsi vanofambisa magetsi.

• Zvinyorwa:Hwaro hwecomposite mushure mekuisirwa nitriding + cryogenic treatment, kuomarara kwakanyanya, kuramba ngura
• Musimboti wekushanda:Kukweshana kwemvura yakachena pakati penzvimbo dzinotungamira, hapana kusangana kwesimbi zvakananga, hapana kusakara kunyangwe mushure memakumi emakore ekushanda
• Nhamba chaiyo:Kutwasuka kuri pasi pe0.1μm / 500mm
• Kugadzikana kwekupisa:Nzira inotonhorera inotenderera yakavakirwa mukati memuviri wegwara, inodzora kukwira kwekushisa mukati me ± 0.5°C panguva yekukuya kwemaawa akawanda
• Hupenyu hwebasa:Hupenyu hwebasa risingaperi redzidziso, mari yekugadzirisa gwara inenge isina kukwana

3. Sisitimu Yekudzora Yakazara Yakavharwa-Loop & MaParamita Ekururama Kwazvo

3.1 Mhinduro Yakazara yeMutongi weGrating Wakanyatsogadzirwa

G1 inoshongedza mutongi wegridi yepamusoro-soro inopinzwa kunze kwenyika seyakajairwa, inoita kuti X-axis feed system itonge zvizere, hapana kukanganisa kwekutumira pakati:

Kufamba kwega kwega kwevhiri rekukuya kunoyerwa panguva chaiyo negrinding, CNC system inogadzirisa otomatiki kutsauka kudiki, ichivimbisa saizi yakafanana yezviuru zvezvishandiso mubatch imwe chete.

3.2 Sisitimu yekudzivirira kuputika kweMarposs uye yekuona gomba remhepo paindaneti

Iyi module yakabatana yekuchengetedza uye yekuyera ndiyo yakagadziriswa G1, ine mabasa maviri makuru:

• Kuongororwa kwekubviswa kwemhepo panguva chaiyo:Tarisa daro riri pakati pevhiri rekukuya nechinhu chebasa panguva chaiyo, tumira alarm yekunyevera nekukurumidza kana nzvimbo yacho iri diki, dzivisa kurovera kwakasimba.
• Kuenzanisa dhayamita yevhiri rekukuya otomatiki:Sisitimu iyi inorekodha saizi chaiyo yevhiri nenzira inochinja-chinja, inogadzirisa otomatiki mafambiro evhiri mushure mekupfeka vhiri, pasina parameter yekuisa nemaoko.

3.3 Akangwara CNC Yevanhu-Muchina Interface

Sisitimu yekushanda yemifananidzo yakavakirwa paWindows, mabasa maviri anobatsira kune vanoshanda mufekitori:

• Kugadziriswa kwepamhepo kwe eccentric shaft contour curve
• Kupinza zvakananga kudhirowa, kugadzira otomatiki chirongwa chekukuya chakakwana: Hapana mapurogiramu akaomarara eG-code anodiwa, kuderedza kutenderera kwekudzidziswa kwemushandisi kubva pamwedzi mumwe kusvika kumazuva matatu.

4. Basa reKukuya Rakabatana neClamp Imwe Chete

4.1 Nzira Yakasarudzika Yekugadzirisa Mashandiro Ekunze

Mazhinji ma crankshaft grinders ari kutengeswa anogona kukuya denderedzwa rimwe chete re eccentric kana angobatanidzwa. G1 inoita kuti clamping ipedze 2 kana kupfuura eccentric outer diameters:

• Gadzirisa workpiece nepakati mbiri kana hydraulic chuck
• C-axis torque motor inotyaira workpiece kuti itenderere nekumhanya kwakasiyana-siyana
• X-axis linear motor high-speed feed, batanidza kubatana neC-axis kuti utevedzere eccentric contour
• Kukuya kwakazara, kupedzisa uye kupedzisa pasina kubatanidza zvakare

4.2 Kuenzanisa Ruzivo Rwekushanda Nesimba & Kubudirira

4.2 Kufananidza Chidimbu Chekukuya Kwakasimba

Spindle yevhiri rekukuya inoshandisa chimiro chakagadziriswa chechinhu chakakwana, inowedzera kuomarara panguva yekubvisa zvinhu zvakawanda. Inogona kutakura simba guru rekucheka grinding pakugadzira maforgings nema crankshaft blanks, pasina mavanga ekuchema pamusoro pebasa.

5. Dhizaini Inoenderana Neotomatiki, Kufananidza Mitsetse Yekugadzira Isina Murwi

5.1 Nzvimbo Yekubatanidza Robot Yakachengetedzwa

G1 inochengetedza masaini akakwana ekushandisa ruoko rwerobhoti rwe6-axis uye truss manipulator, inotsigira kurodha/kuburitsa zvinhu otomatiki pasina kugadziriswa kwemuchina:

• Kudyisa otomatiki workpiece
• Kubatanidza otomatiki uye kuisa pakati
• Kuonekwa kwehukuru hwedhayamita yekunze paindaneti
• Kugadzira mavhiri otomatiki & muripo
• Kuronga zvigadzirwa zvakapedzwa & kurongedza zvinhu zvisina chinhu

5.2 Mamodule Ekubatsira Ekushandisa Ongororo

Vatengi vanogona kusarudza mamodule anotsigira zvichienderana nehurongwa hweworkshop:

• Sisitimu yekusefa mvura inodziya ine nhanho dzakawanda: Kunyatso gadzira firita 0.01mm, chengetedza roughness yenzvimbo yebasa yakagadzikana
• Muunganidzi wemafuta: Simbi yakazara inovhara jira, nzvimbo yakachena yekushandira, nzvimbo yakakodzera yekushandira ine mhepo inotonhorera
• Chiteshi chekuchenesa otomatiki: Bvisa zvisaririra zvekukuya usati wayera pasina pamhepo

5.3 Nzira Yekutarisira Michina Yakawanda yeMunhu Mumwe Chete

Mushure mekufananidza robhoti, mushandi mumwe chete anogona kutarisira magiya eG1 3-6 panguva imwe chete. Mutengo wevashandi wakadzikiswa ne70% kana tichienzanisa nekushandisa manual feeding mode, uye inokodzera mafekitori ekuEurope, Southeast Asia nemutengo wakakwira wevashandi.

6. Indasitiri Yekushandisa Yakakura & Zvishandiso Zvekugadzira Machining Zvakajairika

6.1 Indasitiri yeKushandiswa Kwakakosha 1: Compressor yeFiriji & Air Conditioning

Zvikamu zvikuru zvekugadzirisa:Compressor crankshaft, eccentric shaft yefiriji, air conditioner rotary compressor

Chinodiwa pakugadzirisa:Kutenderera ≤1.5μm, saizi yebatch 5000-50000pcs pamwedzi

Kubatsira kweindasitiri:G1 stable precision inogadzirisa dambudziko reruzha rwecompressor runokonzerwa nekutsauka kwe eccentric shaft dimensional.

6.2 Indasitiri Yekushandisa 2: Mota Itsva Yesimba

Zvikamu zvikuru zvekugadzirisa:Camshaft yeinjini, shaft yedhiraivha ine simba, shaft yepakati yemota ine simba idzva

Chinodiwa pakugadzirisa:Kuramba kuneta zvakanyanya, kupedzisa kwepamusoro kwakafanana kwenguva refu yekushanda kwezvikamu zvemota

6.3 Nzvimbo Dzakawedzerwa dzeKushandisa Zvishandiso Zvepamusoro

• Midziyo yemuchadenga: Mugodhi mudiki wakasarudzika we eccentric wakarurama
• Zvishandiso zvekurapa: Zvishandiso zveimplant zvikamu zvidiki zve eccentric
• Zvikamu zveHydraulic & pneumatic: Hydraulic valve eccentric shaft
• Robhoti inoderedza: Mugodhi we eccentric unobuda nemazvo

6.4 Muganho Wemhando Yepamusoro Wekugadzira Machining

Mushure mekukuya nemuchina weG1:

• Kutenderera: ≤1.5μm
• Kubatana: ≤2.5μm
• Kuomarara kwepamusoro: Ra ≤0.25μm

7. Kudzivirirwa Kwakazara Kwemuchina & Kushanda Kwakagadzikana Kwenguva Refu

7.1 Nzira yekudzivirira kuchengetedzwa ine mativi akawanda

• Alarm system yekudzivirira kuputika kwemhepo
• Bhatani rekumisa nekukurumidza + dziviriro yekukiya masuo ekuchengetedza
• Dziviriro yekudzivirira otomatiki yekudzivirira otomatiki yespindle (hydrostatic spindle exclusive function)
• Mudziyo wekudzima otomatiki unodzikisa zvinhu zvakanyanya uye unopedza kupisa

7.2 Kugadzira Mari Yakaderera Yekugadzirisa

• Girazi reHydrostatic harina kupfekwa, hapana chinotsiva gwara renguva dzose
• Sisitimu inotonhorera inotenderera inowedzera hupenyu hwebasa respindle, kutenderera kwekugadzirisa spindle kwemakore matatu
• Tangi yekukuya mvura yakapatsanurwa, nyore disassembly uye kuchenesa, kuderedza downtime

7.3 Hunhu Hwekudzora Mwero Usati Wasvika

Chigayo chega chega cheG1 chinoedzwa maawa makumi manomwe nemaviri chisati chasvika kufekitari:

1. Kuedza kugaya shaft kunoenderera mberi
2. Kuongororwa kwakanyatsojeka kwemaawa mana ega ega
3. Basa rekubatanidza otomatiki bvunzo yakazara
4. Kuongororwa kwekuchengetedzwa kwekuchengetedza Ma indekisi ese echokwadi chete ndiwo anogona kurongedza nekuunzwa kune vatengi.

8. Kushandira pamwe & Ruzivo rwekuonana, Kuguma kweCTA

8.1 Sei Uchifanira Kusarudza Beijing Yuhen Machinery Semutengesi Wemuchina Wako Wekukuya

• Mutsetse wezvigadzirwa zvechigayo chemhando yesere:Isina Pakati / Cylindrical / Compound / Insert / Vertical / Crankshaft / Camshaft / Thread grinder, mutengesi wemidziyo yekukuya imwe chete
• Software yekutevedzera mvura yeR&D yakazvimirira, sisitimu yekudzora yeCNC yakazvigadzira, tekinoroji huru yakazvimirira yepfungwa
• Basa rakagadzirirwa:Muchina wekukuya usiri wenguva dzose, dhizaini yakazara yekugadzira otomatiki zvichienderana nedhirowa rebasa
• Basa repasi rose mushure mekutengesa:Kutungamirirwa kwevhidhiyo yeinjiniya yekunze kwenyika, zvikamu zvekurerutsira zvinokurumidza kuendesa
• Basa remahara:Kutevedzera maitiro ebasa, bvunzo yekukuya yemuenzaniso yemahara, zano rehunyanzvi rehunyanzvi